MT16 Elastomers, Rubber Compounds and Synthetics
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Elastomers are long-chain polymers which are capable of cross-linking which is referred to as vulcanization. The vulcanization process cross-links the polymer chains via chemical bonds creating the elastic or “rubbery or memory properties”.
Elastomers are typically descried by type or family based on the base polymer used in the formulation. These classifications are summarised per the ASTM D 1418 standard below and more detail is available for each of the families by clicking on the Chemical Description contained in the summary.
			ELASTOMER
 RUBBER COMPOUNDS TYPES AND   REFERENCES  | 
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General 
Description  | 
          Chemical 
Description  | 
          Abbreviation
 (ASTM 1418)  | 
          ISO/DIN 
          1629  | 
          Other Trade 
names & Abbreviations  | 
          ASTM D2000 
Designations  | 
        
| Nitrile | 
			 Acrylonitrile-butadiene rubber  | 
          NBR | NBR | Buna-N | BF, BG, BK, CH | 
| Hydrogenated Nitrile | Hydrogenated Acrylonitrile-butadiene rubber | 
          HNBR | (HNBR) | HNBR | DH | 
| Ethylene-Propylene | Ethylene propylene diene rubber | EPDM | EPDM | EP, EPT, EPR | BA, CA, DA | 
| Fluorocarbon | Fluorocarbon Rubber | FKM | FPM | Viton ®, Fluorel ® | HK | 
| Chloroprene | Chloroprene rubber | CR | CR | Neoprene | BC, BE | 
| Silicone | Silicone rubber | VMQ | VMQ | PVMQ | FC, FE, GE | 
| Fluorosilicone | Fluorosilicone rubber | FVMQ | FVMQ | FVMQ | FK | 
| Polyacrylate | Polyacrylate rubber | ACM | ACM | ACM | EH | 
| Ethylene Acrylic | Ethylene Acrylic rubber | AEM | AEM | Vamac ® | EE, EF, EG, EA | 
| Styrene-butadiene | Styrene-butadiene rubber | SBR | SBR | SBR | AA, BA | 
| Polyurethane | Polyester urethane / Polyether urethane | AU / EU | AU / EU | AU / EU | BG | 
| Natural rubber | Natural rubber | NR | NR | NR | AA | 
Vamac ® and Viton ® are registered trademarks of E. I. du Pont de Nemours and Company or affiliates.
Fluorel ® is a registered trademark of Dyneon LLC
| Very Good = 1 | Good = 2 | Average = 3 | Poor = 4 | Temperature in °F | 
| Basic Property | NBR | HNBR | EPDM | FKM | CR | ACM | AEM | SBR | AU/EU | VMQ | FVMQ | NR | 
| Economy of Material | 1 | 4 | 2 | 3 | 2 | 3 | 4 | 1 | 3 | 3 | 4 | 1 | 
| Compression Set Resistance | 1 | 1 | 1 | 1 | 2 | 4 | 2 | 2 | 3 | 2 | 2 | 1 | 
| Resilience (Rebound) | 2 | 2 | 2 | 2 | 2 | 3 | 2 | 2 | 2 | 2 | 2 | 1 | 
| Tear Strength | 2 | 1 | 2 | 2 | 2 | 3 | 2 | 3 | 2 | 4 | 3 | 1 | 
| Heat Aging Resistance | 3 | 2 | 2 | 1 | 3 | 1 | 1 | 3 | 1 | 1 | 1 | 3 | 
| Ozone Resistance | 4 | 2 | 2 | 1 | 2 | 2 | 1 | 4 | 1 | 1 | 1 | 4 | 
| Resistance to Oil & Grease | 2 | 2 | 4 | 1 | 2 | 1 | 3 | 4 | 2 | 3 | 1 | 4 | 
| Fuel Resistance | 4 | 3 | 4 | 2 | 4 | 1 | 4 | 4 | 3 | 4 | 2 | 4 | 
| Water Swell Resistance | 2 | 2 | 1 | 2 | 3 | 4 | 2 | 1 | 4 | 1 | 1 | 1 | 
| Gas Impermeability | 2 | 2 | 3 | 2 | 2 | 3 | 2 | 3 | 2 | 4 | 4 | 3 | 
| Dynamic Service / Abrasion Res. | 2 | 2 | 2 | 3 | 2 | 2 | 2 | 1 | 1 | 4 | 4 | 1 | 
| High Temperature - Standard | 212 | 300 | 300 | 390 | 250 | 300 | 300 | 212 | 175 | 450 | 400 | 220 | 
| High Temperature - Special | 250 | - | - | - | - | - | - | - | - | 480 | - | - | 
| Low Temperature - Standard | -22 | - 22 | -60 | 5 | -40 | -60 | -40 | -50 | -60 | -75 | -75 | -60 | 
| Low Temperature - Special | -60 | -40 | - | -30 | - | - | - | - | - | - | - | - | 
| NATURAL RUBBER (NR) | ||
				Natural rubber is a product coagulated from the latex of the rubber tree, hevea brasiliensis. Natural rubber features low compression set, high tensile strength, resilience, abrasion and tear resistance, good friction characteristics, excellent bonding capabilities to metal substrate, and good vibration dampening characteristics.  | 
                Temperature Range (dry heat) | |
| low | high | |
| - 60 °F -51 °C  | 
                220 °F 104 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| FLUOROSILICONE (FVMQ) | ||
				Fluorosilicones combine most of the attributes of silicone with resistance to petroleum oils and hydrocarbon fuels.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -75 °F -59 °C  | 
                450 °F 232 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| SILICONE (VMQ) | ||
				Silicone is a semi-organic elastomer with outstanding resistance to extremes of temperature with corresponding resistance to compression set and retention of flexibility. Silicone elastomers provide excellent resistance to ozone, oxygen, and moisture.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -75 °F -59 °C  | 
                450 °F 232 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| POLYURETHANE (AU) (EU) | ||
				Millable polyurethane exhibits excellent abrasion resistance and tensile strength as compared to other elastomers providing superior performance in hydraulic applications with high pressures, abrasive contamination and shock loads. Fluid compatibility is similar to that of nitrile at temperatures up to approximately 175 °F. At higher temperatures, polyurethane has a tendency to soften and lose both strength and fluid resistance advantages over other elastomers.  | 
                Temperature Range (dry heat) | |
| low | high | |
| - 60 °F - 51 °C  | 
                175 °F 79 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| STYRENE BUTADIENE (SBR) | ||
				Styrene-Butadiene (SBR) is a copolymer of styrene and butadiene.  | 
                Temperature Range (dry heat) | |
| low | high | |
| - 50 °F -46 °C  | 
                212 °F 100 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| ETHYLENE ACRYLIC (AEM) | ||
				Ethylene-acrylic (Vamac ®) is a terpolymer of ethylene, methyl acrylate, and an acid-containing monomer as a cure site. It exhibits properties similar to those of Polyacrylate, but with extended low temperature range and with enhanced mechanical properties.  | 
                Temperature Range (dry heat) | |
| low | high | |
| - 40 °F - 40 °C  | 
                300 °F 149 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| POLYACRYLATE (ACM) | ||
				Polyacrylates are copolymers of ethyl and acrylates which exhibit excellent resistance to petroleum fuels and oils and can retain their properties when sealing petroleum oils at continuous high temperatures up to 300 °F. These properties make polyacrylates suitable for use in automotive automatic transmissions, steering systems, and other applications where petroleum and high temperature resistance are required.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -60 °F -51 °C  | 
                300 °F 149 °C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for  | 
                
				
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| NEOPRENE / CHLOROPRENE (CR) | ||
				Neoprene homopolymer of chlorobutadiene and is unusual in that it is moderately resistant to both petroleum oils and weather (ozone, UV, oxygen). This qualifies neoprene uniquely for certain sealing applications where many other materials would not be satisfactory. Neoprene is classified as a general purpose elastomer which has relatively low compression set, good resilience and abrasion, and is flex cracking resistant.  | 
                Temperature Range (dry heat) | |
| low | high | |
| - 40 °F - 40°C  | 
                250 °F 121°C  | 
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| Application Advantages | ||
				
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| Primary Uses | Application Disadvantages | |
				O-rings, rubber seals and custom molded rubber components for  | 
                
				
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| FLUOROCARBON (FKM) | ||
				Fluorocarbon exhibits resistance to a broader range of chemicals combined with very good high temperature properties more so than any of the other elastomers. It is the closest available approach to a universal elastomer for sealing in the use of o-rings and other custom seals over other types of elastomers.  | 
                Temperature Range (dry heat) | |
| low | high | |
| 5 °F - 15 °C  | 
                390 °F 199 °C  | 
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| Application Advantages | ||
				
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| Application Disadvantages | ||
				
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| Modifications | ||
				
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| Primary Uses | Specialised Applications | |
				O-rings, rubber seals and custom molded rubber components for  | 
                
				
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| ETHYLENE-PROPYLENE (EPDM) | ||
				Ethylene-propylene compounds are prepared from ethylene and propylene (EPM) and usually a third monomer (EPDM). These compounds are used frequently to seal in brake systems, and for sealing hot water and steam. Ethylene propylene compounds have good resistance to mild acids, detergents, alkalis, silicone oils and greases, ketones, and alcohols. They are not recommended for applications with petroleum oils, mineral oil, di-ester lubricants, or fuel exposure.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -60 °F -51 °C  | 
                300 °F 149 °C  | 
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| Application Advantages | ||
				
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| Application Disadvantages | ||
				
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| Modifications | ||
				
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| Primary Uses | Specialised Applications | |
				O-rings, rubber seals and custom molded rubber components for  | 
                
				
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| HYDROGENATED NITRILE (HNBR) | ||
				HNBR is created by partially or fully hydrogenating NBR. The hydrogenating process saturates the polymeric chain with accompanying improvements to the ozone, heat and aging resistance of the elastomer and improves overall mechanical properties.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -22 °F -30 °C  | 
                300 °F 149 °C  | 
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| Application Advantages | ||
| 
				» excellent
 heat and oil resistance » improved fuel and ozone resistance (approximately 5 times) over Nitrile » abrasion resistance  | 
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| Application Disadvantages | ||
				
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| Primary Uses | Modifications | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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| NITRILE (NBR) | ||
				Nitrile is the most widely used elastomer in the seal industry. The popularity of nitrile is due to its excellent resistance to petroleum based oils and fuels, and its ability to be compounded for service over a temperature range of -22°F to 212°F.  | 
                Temperature Range (dry heat) | |
| low | high | |
| -22 °F -30 °C  | 
                212 °F 100 °C  | 
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| Application Advantages | ||
				
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| Application Disadvantages | ||
				
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| Modifications | ||
				
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| Primary Uses | Specialised Applications | |
				O-rings, rubber seals and custom molded rubber components for:  | 
                
				
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